EV Batteries and Charging Panel Trainer
Give students hands-on experience with the high-voltage battery and charging technologies at the heart of modern electric vehicles. The EV Batteries and Charging Panel Trainer (741-01) allows students to safely investigate battery systems, charging circuits, battery management, cell balancing, temperature control, and EV fault diagnosis.
The EV Batteries and Charging Panel Trainer (741-01) from LJ Create provides a safe, practical platform for investigating and troubleshooting a simulated electric vehicle high-voltage battery system. Students can visualize high-voltage battery structure, operation, and electrical power flow while exploring the systems responsible for battery charging, monitoring, management, and distribution.
Safe-voltage test points allow students to perform electrical circuit investigations without exposure to actual high voltage. As students progress, 16 manually or automatically inserted faults create realistic opportunities to troubleshoot CAN Bus communication, battery cells, sensors, contactors, charging systems, and other common EV battery system problems.
Features
- High-voltage battery simulation visualizes battery structure and operation.
- Electrical power flow display demonstrates energy movement through the system.
- Battery stack and onboard charger simulation connects storage and charging concepts.
- Adjustable battery temperature controls demonstrate thermal management.
- DC and AC test terminals support safe electrical measurements.
- 16 insertable faults create realistic battery diagnostic scenarios.
- An interconnection port to expand training with other LJ Create EV panels.
High-Voltage Battery Systems
Investigate the structure and operation of an EV high-voltage battery stack, including battery modules and cells.
Battery Management Systems
Explore high-voltage battery management, module controllers, sensing, and the systems used to monitor battery operation.
EV Charging Systems
Investigate EV charging methods, charging circuits, and charge controller operation.
Battery Cell Balancing
Explore how EV battery systems monitor and balance individual cells within the high-voltage battery.
Battery Temperature Management
Investigate battery temperature monitoring and control and its role within the high-voltage battery system.
High-Voltage Safety Procedures
Practice procedures involving the first responder loop, service disconnect, and de-energizing the high-voltage battery.
EV Battery Diagnostics
Troubleshoot CAN Bus communication, high-voltage distribution, contactors, sensors, intermittent cell issues, and charging system faults.
Curriculum & Program Integration
This electric vehicle panel trainer aligns with LJ Create’s Electric Vehicle Technology program, which pairs an engaging curriculum with hands-on learning.
The curriculum for this learning system includes:
- Hands-on training experiments and activities
- Interactive online curriculum and instructional resources
- Teacher support materials and guided learning content
The compact format makes it easy to use as a standalone automotive learning system or integrate into a larger automotive technology program.
EV Batteries and Charging Panel Trainer (741-01) Product Details
System Includes
- EV Batteries and Charging Panel Trainer
- Visualization of HV battery structure and operation
- Simulation and visualization of electrical power flow
- Charge rate selector
- Start/Stop button
- Service disconnect switch
- High-voltage battery temperature controls
- Battery stack simulation
- Onboard charger circuit simulation
- DC and AC circuit measurement terminals
- Manual or automatic fault insertion
- 16 available faults
- Port for connecting additional LJ Create EV Panel Trainers
- Digital curriculum
- Wall-mounting brackets
- Bench stands
Requirements
- Lab oscilloscope
- Digital multimeter
Technical Specifications
- Trainer Dimensions: Approx. 35.4 × 6.7 × 23.6 in (W × D × H)
Teach Electric and Hybrid Vehicles
LJ Create’s EV & Hybrid AutoLab training solutions provide a comprehensive pathway for teaching electric and hybrid vehicle technology through hands-on trainers, interactive curriculum, and real-world diagnostics. Each trainer in the Hybrid & EV program line can be implemented as an independent training resource to supplement your class or as part of the full LJ Create EV Innovative Lab.
Using LJ Create’s EV and Hybrid learning resources, you can cover everything from electrical fundamentals and high-voltage safety to batteries, motors, charging systems, CAN bus, and complete vehicle systems.
Introducing the LJ Create Electric Vehicle Lab
LJ Create’s EV & Hybrid AutoLab is a complete, scalable training solution that helps schools build modern automotive programs around electric and hybrid vehicle technology. With hands-on trainers, guided curriculum, and multiple levels of instruction, students develop the practical skills needed to safely diagnose, maintain, and understand today’s electrified vehicles.
EV and Hybrid Learning for Every Level
From electrical fundamentals to complete vehicle systems, these automotive training solutions prepare students with the practical skills needed for careers in today’s electrified transportation industry.
EV Electrical and Electronics Fundamentals
Start with the basics by practicing skills students will need as they explore EV concepts. These areas include: circuit protection; conductors, insulators, and earth return; voltage, current, resistance, and power calculations; DC and AC signals; and more!
Complete Vehicle Systems
Teach the operation of complete EV and Hybrid Vehicle systems using desktop panel trainers. Students can “operate” each type of vehicle, measure what is going on during the various modes of operation, and troubleshoot common problems.
Common EV Sub-Systems
Dive deeper into specific EV sub-systems like motors and drives, batteries, and charging systems to teach students who already have the fundamentals down critical EV sub-systems.
