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AugmentedArc® Augmented Reality Welding System
Realistic augmented reality welding training.
The Miller AugmentedArc® trains students in MIG, TIG, Stick, and flux-cored welding with realistic AR equipment, immediate feedback, and integrated curriculum support.
Welding Simulation that feels like the real thing.
The Miller AugmentedArc® delivers the most realistic multiprocess welding simulation available, blending augmented reality with real-world equipment to train students from beginner to advanced levels. Using authentic MIG, TIG, Stick, and flux-cored welding tools with AR nozzles and coded workpieces, learners practice proper technique in multiple positions, joints, and processes before moving to live arc welding.
AugmentedArc provides immediate visual and audio feedback on travel speed, work angle, aim, and contact tip-to-work distance (CTWD), helping students correct errors and build strong habits. Instructors benefit from reduced consumable costs, shortened training time, and classroom management software that enables custom curriculum, quizzes, progress tracking, and integration with Miller OpenBook™.
With realistic arc sounds, high-fidelity visuals, and a full suite of workpieces, AugmentedArc creates a truly immersive welding environment that prepares students for success in the lab and the workplace.
Features:
- Supports multiple processes: MIG, TIG, Stick, and flux-cored welding
- Includes authentic AR tools: MIG gun, TIG torch, SMAW stinger, and filler rods
- Practice across multiple positions and joints, including pipe, plate, and V-groove
- Real-time visual and audio feedback on welding parameters
- Integrated teacher software for course creation, quizzes, and student tracking
- Preloaded with OpenBook™ and NCCER Welding Levels 1–2 curriculum content
- Reduces training costs by minimizing wire, gas, and workpiece use
- Portable, classroom-ready design with optional accessories for advanced training
Welding Fundamentals
Understand the theory and application of MIG (GMAW), TIG (GTAW), Stick (SMAW), and flux-cored (FCAW) welding.
Joint and Position Training
Develop skills for welding in flat, horizontal, vertical, and overhead positions across joints including T-joint, lap, butt, pipe, and V-groove.
Welding Parameters & Technique
Learn how voltage, amperage, travel speed, and angles affect weld quality, and practice maintaining proper parameters.
Defect Identification & Correction
Interpret real-time feedback to identify errors such as incorrect travel angle or inconsistent CTWD, and apply corrections.
Miller OpenBook™ Integration
• Includes preloaded GMAW, SMAW, and GTAW content, quizzes, and welding exercises.
• Supports NCCER Welding Levels 1–2 curriculum.
• Instructors can create and manage custom exercises, theories, and assessments.
• Tracks student progress with detailed reports, real-time results, and downloadable data
AugmentedArc Product Details
- • Processes: MIG (GMAW), Flux-cored (FCAW), Stick (SMAW), TIG (GTAW)
• Welding Positions: 1F–4F, 1G–6G (flat, horizontal, vertical, overhead)
• Joints: Bead on plate, T-joint, butt joint, lap joint, pipe-to-plate, butt pipe, V-groove with/without backing
• Materials: Carbon steel, stainless steel, aluminum
• Polarity Selection: DCEP, DCEN, AC
• Input Power: 115 V, 15 A, 60 Hz / 230 V, 10 A, 50 Hz
• Voltage/Amperage Range: 10–38 V, 50–425 A (process dependent)
• Wire Speed: 50–1,000 ipm (1.27–25.4 m/min.)
• Stick Electrode Options: E7018, E6010, E6013
• Dimensions (Simulator): 21 in. H x 9.38 in. W x 17.25 in. D (533 x 238 x 438 mm)
• Weight: Simulator – 20.7 lb (9.4 kg); Helmet – 1.97 lb (0.9 kg)
• Warranty: 1 year (parts and labor
Comprehensive Training Solutions for Welding Education
For 100 years, the welding industry has trusted the power of blue. Why? Because Miller designs and builds equipment used every day in industry, they understand the skills students need and the quality required to prepare the next generation of welders. With advanced augmented reality training systems and curriculum, Miller helps instructors deliver education that connects directly to the demands of the workforce.
Augmented Reality Welding
Industry Standard Welding Equipment
Curriculum
Alignment to AWE Sense Standards
Miller OpenBook™
Free for instructors, Miller OpenBook™ is a web-based learning management system designed for welding education. Instructors can easily build courses, assign quizzes, and track student progress through preloaded or custom content.
With modules covering welding basics to advanced topics, OpenBook™ aligns with AWS SENSE standards and integrates with Miller training systems.
See welding training tools in action
See how Miller’s training solutions fit every level of instruction and classroom environment, giving you the tools to train the next generation of welders.
Welding training for every level
The Miller’s lineup of training solutions supports every stage of the learning journey. From career exploration to advanced skill development, you can prepare students for successful careers as welders.
Introduction to Welding
MobileArc is designed for career exploration and introductory welding training, making it perfect for outreach events or middle and high school programs. Students gain hands-on experience with safe, simulation-based welding that builds confidence and foundational skills before ever striking an arc.
Intermediate Welding
AugmentedArc blends augmented reality with realistic welding equipment to provide a deeper training experience. Students develop intermediate skills by practicing techniques like MIG and TIG, positions, and processes in a safe, cost-effective environment that mirrors live welding without consuming materials.
Advanced Welding
LiveArc takes students beyond simulation into real welding, combining augmented guidance with live arc training. This expert-level system helps learners refine technique, improve accuracy, and build the confidence required for industry-ready performance.
Robotic Welding
Welding meets automation by combining Miller welding systems with FANUC robotics. Students learn to operate, program, and integrate robotic weld cells, equipping them with the advanced skills in automation and welding that today’s employers demand.
Planning your Welding Classroom
Start students with simulation-based training to build confidence and muscle memory in a safe environment. Using augmented and virtual systems, they can practice fundamentals and refine techniques before stepping into the live welding lab. Once those skills are developed, transition them into the welding booths, where safety, efficiency, and confidence translate into workforce-ready performance.
