Bus and Truck Charging Stations Panel Trainer

Give students hands-on experience with the charging infrastructure used to support electric buses, trucks, and other heavy vehicles. The Bus and Truck Charging Stations Panel Trainer (746-01) allows students to investigate multi-vehicle DC fast charging, power conversion, EVSE management, vehicle communication, electrical measurements, and charging station diagnostics.

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The Bus and Truck Charging Stations Panel Trainer (746-01) from LJ Create provides a practical simulation of a multi-vehicle heavy electric vehicle charging station. Designed around public and private sector charging systems for buses and goods vehicles, the trainer helps students understand how electrical power is managed and delivered across heavy-duty EV charging infrastructure.

Students can visualize electrical power flow, simulate bus and goods vehicle charging, and perform DC and AC circuit measurements using safe-voltage test points. The system also incorporates 16 manually or automatically inserted faults, allowing students to develop diagnostic and fault-finding skills around realistic charging station malfunctions.

Features

  • Multi-vehicle charging simulation introduces heavy-duty EV infrastructure.
  • Bus and goods vehicle simulation demonstrates different charging applications.
  • DC fast charging system provides experience with high-demand EV charging concepts.
  • Selectable charging contactors or ports demonstrate multi-vehicle power distribution.
  • Adjustable battery voltage and temperature simulate changing vehicle conditions.
  • DC and AC test terminals support safe electrical measurements.
  • 16 insertable faults create realistic charging station diagnostic scenarios.

DC Fast Charging Stations
Investigate the operation of DC fast charging systems used for heavy electric vehicles.

AC/DC & DC/DC Power Conversion
Explore the operation of AC/DC converters, controllers, and DC/DC converter circuits within charging infrastructure.

Voltage & Current Sensing
Perform measurements and investigate how voltage and current are monitored within charging systems.

Charging Station Safety
Investigate charging station safety and residual current device (RCD) operation.

EVSE Management & Monitoring
Explore Electric Vehicle Supply Equipment management and EVSE status monitoring.

Charging Station Communication
Investigate communication between the charging station and connected electric vehicles.

Charging System Diagnostics
Troubleshoot connector and cable failures, isolation faults, grid phase imbalance, pilot errors, EVSE faults, and over-temperature conditions.

Curriculum & Program Integration

This electric vehicle panel trainer aligns with LJ Create’s EV AutoLab program, which pairs an engaging curriculum with hands-on learning.

The curriculum for this learning system includes:

  • Hands-on training experiments and activities
  • Interactive online curriculum and instructional resources
  • Teacher support materials and guided learning content

The compact format makes it easy to use as a standalone automotive learning system or integrate into a larger automotive technology program.

Bus and Truck Charging Stations Panel Trainer (746-01) Product Details

Trainer Features

  • LCD panel with charging station and onboard visualization
  • Electrical power flow simulation and visualization
  • Onboard bus and goods vehicle simulation
  • Selection switch for charging contactors or ports
  • Start/Stop button
  • Service disconnect switch
  • Adjustable HV battery voltages
  • Adjustable HV battery temperatures
  • DC and AC circuit measurement terminals
  • Manual or automatic fault insertion
  • 16 available faults
  • Port for connecting additional LJ Create EV Panel Trainers

System Includes

  • Bus and Truck Charging Stations Panel Trainer
  • Digital curriculum
  • Wall-mounting brackets
  • Bench stands

Requirements

  • Lab oscilloscope
  • Digital multimeter

Technical Specifications

  • Trainer Dimensions: Approx. 35.4 × 6.7 × 23.6 in (W × D × H)

   

Teach Electric and Hybrid Vehicles

LJ Create’s EV & Hybrid AutoLab training solutions provide a comprehensive pathway for teaching electric and hybrid vehicle technology through hands-on trainers, interactive curriculum, and real-world diagnostics. Each trainer in the Hybrid & EV program line can be implemented as an independent training resource to supplement your class or as part of the full LJ Create EV Innovative Lab.

Using LJ Create’s EV and Hybrid learning resources, you can cover everything from electrical fundamentals and high-voltage safety to batteries, motors, charging systems, CAN bus, and complete vehicle systems. 

Introducing the LJ Create Electric Vehicle Lab

LJ Create’s EV & Hybrid AutoLab is a complete, scalable training solution that helps schools build modern automotive programs around electric and hybrid vehicle technology. With hands-on trainers, guided curriculum, and multiple levels of instruction, students develop the practical skills needed to safely diagnose, maintain, and understand today’s electrified vehicles.

EV and Hybrid Learning for Every Level

From electrical fundamentals to complete vehicle systems, these automotive training solutions prepare students with the practical skills needed for careers in today’s electrified transportation industry.

EV Electrical and Electronics Fundamentals

Start with the basics by practicing skills students will need as they explore EV concepts. These areas include: circuit protection; conductors, insulators, and earth return; voltage, current, resistance, and power calculations; DC and AC signals; and more!

Complete Vehicle Systems

 Teach the operation of complete EV and Hybrid Vehicle systems using desktop panel trainers. Students can “operate” each type of vehicle, measure what is going on during the various modes of operation, and troubleshoot common problems.

Common EV Sub-Systems

Dive deeper into specific EV sub-systems like motors and drives, batteries, and charging systems to teach students who already have the fundamentals down critical EV sub-systems.

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