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Electric Vehicle Charging Stations Panel Trainer
Give students hands-on experience with the charging technologies and infrastructure that support modern electric vehicles. The Electric Vehicle Charging Stations Panel Trainer (743-01) allows students to safely investigate AC and DC charging, onboard charging, EVSE management, vehicle communications, electrical measurements, and charging system diagnostics.
The Electric Vehicle Charging Stations Panel Trainer (743-01) from LJ Create provides a practical way for students to demonstrate, investigate, and fault-find different levels of electric vehicle charging. The trainer illustrates residential, commercial, and onboard charging systems while providing a visual representation of electrical power flow throughout the charging process.
Students can investigate single- and three-phase AC charging, DC fast charging, onboard charging circuits, DC/DC conversion, EVSE management, and charging station communication. Safe-voltage test points support electrical circuit measurements, while 16 manually or automatically inserted faults allow students to develop troubleshooting skills across charging connectors, isolation systems, grid phases, electric vehicle supply equipment, and other real-world charging faults.
Features
- Multiple charging levels simulate residential, commercial, and onboard EV charging.
- AC and DC charging circuits cover single-phase, three-phase, and DC fast charging.
- Charging station LCD visualizes charging station and onboard vehicle operation.
- Adjustable battery conditions demonstrate the effects of battery voltage and temperature.
- DC and AC test terminals support safe electrical measurements.
- 16 insertable faults create charging-specific troubleshooting scenarios.
- An interconnection port to expand training with other LJ Create EV panels.
AC Charging Systems
Investigate the operation of single-phase and three-phase AC electric vehicle charging stations.
DC Fast Charging
Explore the operation of DC fast-charging stations and the associated power conversion circuits.
Onboard Vehicle Charging
Investigate onboard vehicle charging circuits and their role in the EV charging process.
EVSE Management & Communication
Explore Electric Vehicle Supply Equipment management and communication between the charging station and vehicle.
Charging System Safety
Investigate charging station safety, including residual current device (RCD) operation.
Voltage & Current Sensing
Perform measurements and investigate voltage and current sensing within EV charging systems.
Charging System Diagnostics
Troubleshoot connector and cable failures, isolation faults, grid phase imbalance, pilot errors, EVSE faults, and over-temperature conditions.
Curriculum & Program Integration
This electric vehicle panel trainer aligns with LJ Create’s EV AutoLab program, which pairs an engaging curriculum with hands-on learning.
The curriculum for this learning system includes:
- Hands-on training experiments and activities
- Interactive online curriculum and instructional resources
- Teacher support materials and guided learning content
The compact format makes it easy to use as a standalone automotive learning system or integrate into a larger automotive technology program.
Electric Vehicle Charging Stations Panel Trainer (743-01) Product Details
- Trainer Features
- Electrical power flow simulation
- LCD panel with charging station and onboard visualization
- Charge level type selector
- Start/Stop button
- Service disconnect switch
- Adjustable HV battery voltage
- Adjustable HV battery temperature
- Battery stack simulation
- Onboard charger circuit simulation
- DC and AC circuit measurement terminals
- Manual or automatic fault insertion
- 16 available faults
- Port for connecting additional LJ Create EV Panel Trainers
System Includes
- Electric Vehicle Charging Stations Panel Trainer
- Digital curriculum
- Wall-mounting brackets
- Bench stands
Requirements
- Lab oscilloscope
- Digital multimeter
Technical Specifications
- Trainer Dimensions: Approx. 35.4 × 6.7 × 23.6 in (W × D × H)
Teach Electric and Hybrid Vehicles
LJ Create’s EV & Hybrid AutoLab training solutions provide a comprehensive pathway for teaching electric and hybrid vehicle technology through hands-on trainers, interactive curriculum, and real-world diagnostics. Each trainer in the Hybrid & EV program line can be implemented as an independent training resource to supplement your class or as part of the full LJ Create EV Innovative Lab.
Using LJ Create’s EV and Hybrid learning resources, you can cover everything from electrical fundamentals and high-voltage safety to batteries, motors, charging systems, CAN bus, and complete vehicle systems.
Introducing the LJ Create Electric Vehicle Lab
LJ Create’s EV & Hybrid AutoLab is a complete, scalable training solution that helps schools build modern automotive programs around electric and hybrid vehicle technology. With hands-on trainers, guided curriculum, and multiple levels of instruction, students develop the practical skills needed to safely diagnose, maintain, and understand today’s electrified vehicles.
EV and Hybrid Learning for Every Level
From electrical fundamentals to complete vehicle systems, these automotive training solutions prepare students with the practical skills needed for careers in today’s electrified transportation industry.
EV Electrical and Electronics Fundamentals
Start with the basics by practicing skills students will need as they explore EV concepts. These areas include: circuit protection; conductors, insulators, and earth return; voltage, current, resistance, and power calculations; DC and AC signals; and more!
Complete Vehicle Systems
Teach the operation of complete EV and Hybrid Vehicle systems using desktop panel trainers. Students can “operate” each type of vehicle, measure what is going on during the various modes of operation, and troubleshoot common problems.
Common EV Sub-Systems
Dive deeper into specific EV sub-systems like motors and drives, batteries, and charging systems to teach students who already have the fundamentals down critical EV sub-systems.
