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Electric Vehicle Systems Panel Trainer
Give students a safe, hands-on way to investigate the electrical systems, controls, and power flow found in modern electric vehicles. The Electric Vehicle Systems Panel Trainer (740-01) provides practical experience with low- and high-voltage systems, EV charging, CAN Bus communication, system measurements, safety procedures, and fault diagnosis.
The Electric Vehicle Systems Panel Trainer (740-01) from LJ Create allows students to demonstrate, investigate, and fault-find a simulated electric vehicle electrical system. The trainer combines a simulation of mechanical operation with a mimic of electrical power flow, helping students visualize how different EV components and electrical systems interact during vehicle operation.
Students can investigate both low- and high-voltage systems while working at safe voltage levels. Accessible test points support electrical circuit measurements, while manual and automatic fault insertion introduces 16 simulated real-world system malfunctions for developing diagnostic and troubleshooting skills.
Features
- Simulated EV power flow connects mechanical operation with electrical behavior.
- Low- and high-voltage systems provide EV-specific electrical training at safe voltage levels.
- Integrated dashboard and scan tool display operating data and diagnostic trouble codes.
- DC and AC test terminals support hands-on electrical measurements.
- 16 insertable faults create realistic troubleshooting scenarios.
- Service disconnect and first responder loop reinforce EV safety procedures.
- An interconnection port allows expansion with other LJ Create EV Panel Trainers.
Electric Vehicle Systems & Components
Identify and investigate the electrical systems, controls, and components involved in electric vehicle operation.
Low & High-Voltage Systems
Explore the operation of low- and high-voltage EV electrical systems while working at a safe training voltage.
High-Voltage Safety
Practice procedures involving the first responder loop, service disconnect, and safe disabling and verification of high-voltage systems.
CAN Bus Systems
Develop an understanding of CAN Bus communication and diagnose faults within the vehicle network.
Electric Vehicle Charging
Investigate EV charging circuits and troubleshoot charging system faults.
EV System Diagnostics
Use system measurements, diagnostic trouble codes, and test points to investigate EV electrical system operation.
Troubleshooting & Fault Finding
Diagnose system start-up, HVAC, charging, CAN Bus, and intermittent faults using structured troubleshooting techniques.
Curriculum & Program Integration
This electric vehicle panel trainer aligns with LJ Create’s Electric Vehicle Technology program, which pairs an engaging curriculum with hands-on learning.
The curriculum for this learning system includes:
- Hands-on training experiments and activities
- Interactive online curriculum and instructional resources
- Teacher support materials and guided learning content
The compact format makes it easy to use as a standalone automotive learning system or integrate into a larger automotive technology program.
Electric Vehicle Systems Panel Trainer (740-01) Product Details
System Includes
- Electric Vehicle Systems Panel Trainer
- Digital curriculum
- Wall-mounting brackets
- Bench stands=
- Simulation of mechanical and electrical power flow
- Dashboard with:
- Speed
- RPM
- ECO monitor
- Temperature displays
- LCD panel scan tool for displaying diagnostic trouble codes
- Brake and accelerator pedals
- Gear-shift control
- Park push-button
- Service disconnect plug
- External, internal, and battery temperature controls
- Terminals for DC and AC circuit measurements
- Electric motor driving wheels with power flow display
- Port for connecting additional LJ Create EV Panel Trainers
- Manual or automatic fault insertion
- 16 available faults
Requirements
- Lab oscilloscope
- Digital multimeter
Technical Specifications
- Trainer Dimensions: Approx. 35.4 × 6.7 × 23.6 in (W × D × H)
Teach Electric and Hybrid Vehicles
LJ Create’s EV & Hybrid AutoLab training solutions provide a comprehensive pathway for teaching electric and hybrid vehicle technology through hands-on trainers, interactive curriculum, and real-world diagnostics. Each trainer in the Hybrid & EV program line can be implemented as an independent training resource to supplement your class or as part of the full LJ Create EV Innovative Lab.
Using LJ Create’s EV and Hybrid learning resources, you can cover everything from electrical fundamentals and high-voltage safety to batteries, motors, charging systems, CAN bus, and complete vehicle systems.
Introducing the LJ Create Electric Vehicle Lab
LJ Create’s EV & Hybrid AutoLab is a complete, scalable training solution that helps schools build modern automotive programs around electric and hybrid vehicle technology. With hands-on trainers, guided curriculum, and multiple levels of instruction, students develop the practical skills needed to safely diagnose, maintain, and understand today’s electrified vehicles.
EV and Hybrid Learning for Every Level
From electrical fundamentals to complete vehicle systems, these automotive training solutions prepare students with the practical skills needed for careers in today’s electrified transportation industry.
EV Electrical and Electronics Fundamentals
Start with the basics by practicing skills students will need as they explore EV concepts. These areas include: circuit protection; conductors, insulators, and earth return; voltage, current, resistance, and power calculations; DC and AC signals; and more!
Complete Vehicle Systems
Teach the operation of complete EV and Hybrid Vehicle systems using desktop panel trainers. Students can “operate” each type of vehicle, measure what is going on during the various modes of operation, and troubleshoot common problems.
Common EV Sub-Systems
Dive deeper into specific EV sub-systems like motors and drives, batteries, and charging systems to teach students who already have the fundamentals down critical EV sub-systems.
