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Electronic Controlled Air Suspension Trainer

Introduce students to the electronic and pneumatic technologies used to control ride height in heavy vehicle suspension systems. The Electronically Controlled Air Suspension Trainer (777-01) provides hands-on training with an operational ECAS system featuring an air reservoir, electro-pneumatic controls, ECU, height sensor, and remote control pad.

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Electronic control has transformed heavy vehicle suspension systems by combining sensors, electronic controls, and pneumatics to manage vehicle ride height. The Electronically Controlled Air Suspension Trainer (777-01) from LJ Create gives students access to a fully operational Electronically Controlled Air Suspension (ECAS) system, built with original components and based on a DAF ECAS III 4×2 truck.

Mounted on a self-contained steel frame and base plate with casters, this heavy-vehicle air suspension training system brings major ECAS components together in an accessible learning environment. Students can work with an air reservoir tank, electro-pneumatic components, ECAS ECU, height sensor, and remote control pad while developing familiarity with the interaction between pneumatic and electronic suspension controls.

Features

  • Fully operational ECAS system demonstrates electronically controlled air suspension technology.
  • Original system components provide experience with authentic heavy vehicle suspension hardware.
  • DAF ECAS III 4×2 truck-based system connects training to a real commercial vehicle application.
  • ECAS ECU and height sensor demonstrate electronic suspension monitoring and control.
  • Electro-pneumatic components illustrate the interaction between electrical and pneumatic technologies.
  • Remote control pad provides access to system control functions.
  • The self-contained mobile frame creates an accessible training platform for automotive and heavy vehicle programs.

Electronically Controlled Air Suspension
Investigate the components and operation of an Electronically Controlled Air Suspension (ECAS) system.

ECAS Electronic Control
Explore the role of the ECAS ECU in an electronically controlled suspension system.

Suspension Height Sensing
Investigate the height sensor and its role within the ECAS system.

Electro-Pneumatic Control
Explore how electronic and pneumatic components work together within a heavy vehicle air suspension system.

Compressed Air Supply
Identify the air reservoir and its role in supplying the pneumatic suspension system.

ECAS System Control
Use the remote control pad to investigate control of the electronically controlled air suspension system.

Curriculum & Program Integration

This automotive trainer includes practical tasks and activities for students and can be used alongside LJ Create’s cloud-based software.

LJ Create’s Cloud-Based Software

LJ Create’s optional cloud-based software extends hands-on learning with interactive theory presentations, practical tasks, investigations, and assessments. Digital content connects to activities performed on the training equipment, helping instructors blend online instruction with practical automotive skill development.

Electronically Controlled Air Suspension Trainer (777-01) Product Details

This heavy vehicle air suspension training system features:

  • Fully operational Electronically Controlled Air Suspension (ECAS) system
  • Original system components
  • DAF ECAS III 4×2 truck-based system
  • Air reservoir tank
  • Electro-pneumatic components
  • ECAS Electronic Control Unit (ECU)
  • Height sensor
  • Remote control pad
  • Self-contained steel frame and base plate
  • Casters for mobility

System Includes

  • Electronically Controlled Air Suspension Trainer
  • Practical activity manual

Requirements

  • Diagnostic tools
  • Air supply: 120 PSI
  • 2 × 12V, 44Ah batteries

Technical Specifications

  • Trainer Dimensions: Approx. 39 × 59 × 47 in (W × D × H)

  

Hands-On Automotive Training

LJ Create has an extensive lineup of Automotive learning solutions backed by a digital curriculum to support auto labs in preparing the next generation of automotive talent. 

Over 5,000 labs installed across the US

Used in 15,000 institutions worldwide

45+ years in providing learning solutions

AutoLab and ASE

LJ Create’s AutoLab curriculum is aligned to ASE task lists and learning outcomes, helping students build the knowledge and hands-on skills needed for careers as medium/heavy-duty truck technicians.

Each lesson starts with engaging knowledge-based instruction, including presentations, simulations, and investigations to establish a strong foundation. Students then apply what they’ve learned through hands-on training using operational rigs, panel trainers, circuit board trainers, and sectioned trainers.

This framework ensures students develop the confidence and competencies required to meet ASE expectations and succeed in today’s automotive industry.

Dedicated Automotive eLearning Curriculum

AutoLab’s eLearning courses support students from classroom concepts to real-world application through structured, hands-on activities. Available within the AutoLab Digital Library, each lesson includes practical tasks, shop job sheets, safety guidance, and instructor resources that support learning on LJ Create training equipment.

Whether students are working with sectioned trainers, autotronics trainers, operational rigs, or full vehicle trainers, each activity reinforces the ASE-aligned knowledge they’ve already developed. Together, these Skills Lessons help students build the confidence, technical skills, and workplace readiness needed for success in today’s automotive industry.

Automotive Training for Every Level and Class Size

From electrical fundamentals to complete vehicle systems, these training solutions prepare students with the practical skills needed for careers in today’s transportation industry.

Panel Trainers

Introduce students to automotive systems in a safe, interactive learning environment. LJ Create’s panel trainers allow learners to visualize components, troubleshoot circuits, and build foundational skills before working on live equipment. Topics include Hybrid/EV systems, heavy vehicle electrical systems, and more.

Desktop Trainers

Bring hands-on automotive concepts to any classroom with compact desktop trainers. Ideal for smaller spaces and introductory courses, these trainers help students explore electrical, electronic, AC, and other core automotive systems through practical activities.

Full Systems

Provide students with real-world experience using full-scale automotive training systems. From suspension and braking to four-wheel drive and steering, learners gain the practical skills and confidence needed to diagnose, service, and repair modern vehicles.

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